How To Drill Lock Out

In today’s multifaceted society, we are faced with a myriad of challenges and situations that demand a proactive approach. Among these challenges is the predicament of being locked out of one’s home, car, or other secure location. While this scenario can be overwhelming and anxiety-inducing, it is crucial to maintain composure and consider the various options available to resolve the situation. Among these options is the technique of lock drilling, which involves utilizing specialized tools to manipulate the lock’s mechanism and gain entry. However, it is important to note that lock drilling should be approached with caution, as it can potentially damage the lock or surrounding areas if not executed properly. Therefore, it is advisable to carefully weigh the pros and cons before attempting to drill a lock and to seek professional assistance if necessary.

Before embarking on the task of lock drilling, it is imperative to understand the potential risks and consequences associated with this technique. As mentioned earlier, improper drilling can cause irreversible damage to the lock, rendering it inoperable and necessitating its replacement. Additionally, the drilling process can also compromise the structural integrity of the door or other surfaces surrounding the lock. Hence, it is essential to proceed with utmost care and precision to minimize the risk of causing further inconvenience or expense. If you lack the requisite skills or confidence to execute this task safely and effectively, do not hesitate to contact a qualified locksmith. Professional locksmiths possess the expertise and experience to handle such situations efficiently and minimize the potential for damage.

In certain circumstances, lock drilling may be the most viable solution to regain access to a locked space. For instance, if the keys have been lost, stolen, or misplaced, and there is no spare key available, drilling the lock may be the only option to avoid costly or time-consuming measures such as replacing the entire lock or door. Moreover, in cases where the lock is jammed or malfunctioning, drilling may be necessary to dismantle the lock and resolve the underlying issue. It is important to remember that lock drilling should only be considered as a last resort, as it can be a complex and potentially damaging procedure. If you decide to attempt lock drilling, be sure to proceed with caution and seek professional assistance if needed.

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Gathering Necessary Tools

For successful lock drilling, it’s essential to gather an appropriate toolset. The primary tool required is a drill, preferably a cordless drill with variable speed control. Choose a drill bit specifically designed for drilling through metal, typically a high-speed steel (HSS) drill bit.

Additionally, you’ll need a center punch to mark the exact drilling location on the lock. A hammer is required to drive the punch. Safety glasses are crucial to protect your eyes from any flying debris. Gloves are also advisable for handling sharp objects.

To enhance precision, it’s recommended to use a drill guide or a drill press. These tools help align the drill bit perpendicular to the lock surface, minimizing the risk of damaging the lock or the surrounding area.

Recommended Tools

Tool Purpose Quantity
Cordless Drill Drilling through the lock 1
HSS Drill Bit Creating a hole in the lock 1
Center Punch Marking the drilling location 1
Hammer Driving the center punch 1
Safety Glasses Protecting eyes from debris 1
Gloves Handling sharp objects 1 pair
Drill Guide (Optional) Ensuring precision 1
Drill Press (Optional) Ensuring precision 1

Locating the Keyhole

Locate the Locked Door

To begin, locate the locked door in question. If possible, approach the door from the side where the keyhole is most likely to be located.

Check for Obstructions

Inspect the area around the keyhole for any obstructions that may hinder access. This could include dirt, debris, or gum. If necessary, use a toothpick or needle to gently remove any blockages.

Shine a Light on the Keyhole

If the keyhole is not easily visible, shine a flashlight or use a smartphone flashlight to illuminate the area. This will make it easier to locate and identify the keyhole.

Look for Marks or Indentations

In some cases, the keyhole may not be immediately obvious. Look for any subtle marks or indentations on the door’s surface that could indicate the presence of a hidden keyhole.

Additional Tips for Locating the Keyhole
– Consider the type of lock and its typical keyhole placement.
– Look for a small, circular or rectangular opening on the door’s surface.
– If the door has multiple panels, check each panel for a keyhole.
– If all else fails, consult the door’s manufacturer or a locksmith for assistance.

Selecting the Correct Drill Bit

Drill Bit Type

The type of drill bit used depends on the material of the lock. For instance, carbide-tipped bits work well on hardened steel, while cobalt bits are suitable for cutting through brass or bronze. Conversely, masonry bits are designed to bore through concrete or brick.

Drill Bit Size

The appropriate drill bit size depends on the diameter of the lock cylinder. To determine the correct size, measure the diameter of the keyhole. The drill bit should be slightly smaller than this measurement to ensure a snug fit and prevent damage to the lock.

Drill Bit Length

The length of the drill bit should be sufficient to penetrate the cylinder and engage the locking mechanism. Generally, a drill bit that is 6 to 8 inches long is suitable for most lock-drilling tasks. However, you may need a longer bit for locks with thicker or deeper cylinders.

Lock Material Drill Bit Type
Hardened Steel Carbide-tipped
Brass or Bronze Cobalt
Concrete or Brick Masonry

Drilling into the Lock Cylinder

This method involves drilling directly into the lock cylinder, bypassing the pins and tumblers. Here’s a detailed guide to drilling into the lock cylinder:

Step 1: Choose the Right Drill Bit

Select a drill bit that is slightly smaller than the lock cylinder’s diameter. This will allow you to drill through the cylinder without damaging the surrounding material.

Step 2: Drill a Pilot Hole

Use the drill bit to create a small pilot hole in the center of the lock cylinder. This will guide the larger drill bit.

Step 3: Drill a Larger Hole

Replace the pilot drill bit with the larger drill bit and drill a hole through the lock cylinder. The hole should be large enough to accommodate your lock pick tool.

Step 4: Insert the Lock Pick Tool and Turn

Insert your lock pick tool into the drilled hole and gently turn it. This will disengage the tumblers and unlock the door.

Step 5: Remove the Lock Cylinder

Once the door is unlocked, remove the lock cylinder by inserting a screwdriver or other sharp object into the hole and turning it. The lock cylinder will come out easily.

Releasing the Cylinder

Once you have drilled out the core, you will need to release the cylinder. To do this, use a small screwdriver or a punch to depress the release pin. The release pin is located on the bottom of the cylinder, near the back. Once the release pin is depressed, the cylinder will come out of the lock.

In some cases, the release pin may be difficult to depress. If this is the case, you can try using a pair of needle-nose pliers to grab the release pin and pull it out. You can also try using a drill bit to drill into the release pin. This will weaken the release pin and make it easier to depress.

Once the release pin is depressed, the cylinder will come out of the lock. If the cylinder is still stuck, you can try using a hammer to tap it out. Be careful not to hit the cylinder too hard, as you could damage it.

Once the cylinder is out, you can replace it with a new one. To do this, insert the new cylinder into the lock and turn it until it locks into place. You can then insert the key into the lock and turn it to unlock the door.

Removing the Key Pin

The key pin is located in the center of the cylinder. To remove the key pin, use a small drill bit to drill into the center of the pin. Once the drill bit has gone through the pin, the pin will come out of the cylinder.

Removing the Plug

The plug is located at the back of the cylinder. To remove the plug, use a small screwdriver or a punch to depress the release pin. The release pin is located on the bottom of the plug, near the back. Once the release pin is depressed, the plug will come out of the cylinder.

Removing the Cylinder

Once the plug is out, you can remove the cylinder. To do this, pull the cylinder out of the lock.

Removing Broken Key From the Lock

Dealing with a broken key jammed inside a lock can be quite frustrating. Fortunately, there are a few methods you can try to remove the broken key and regain access to your lock.

  1. Examine the Lock: Inspect the lock to locate the broken key piece. If the broken piece is near the surface, you may be able to remove it with a pair of tweezers or a small needle.
  2. Use a Key Extractor: A key extractor is a specialized tool designed to retrieve broken keys from locks. It features a small hook or latch that can grab onto the broken key piece and pull it out.
  3. Drill Out the Lock: If the broken key is deeply embedded in the lock, you may need to drill it out. This involves drilling a small hole into the lock cylinder and extracting the key fragment with a wire hook or drill bit.
  4. Lubricate the Lock: In some cases, the broken key may be stuck due to corrosion or dirt. Applying a lubricant, such as WD-40, to the lock can help loosen the key and allow you to remove it.
  5. Use a Hammer and Nail: If the broken key is slightly protruding, you can try using a hammer and nail to tap it out. Gently tap the nail against the broken key and try to wiggle it loose.
  6. Contact a Locksmith: If you are unable to remove the broken key after trying these methods, it is best to contact a professional locksmith for assistance. They have the tools and expertise to safely and effectively extract the broken key and restore access to your lock.
Method Tools Steps
Tweezers or Needle Tweezers or small needle Locate the broken key piece and try to grab it with the tweezers or needle.
Key Extractor Key extractor Insert the key extractor into the lock and hook onto the broken key piece.
Pull out the extractor with the broken key attached.
Drilling Drill, drill bit, wire hook Drill a small hole into the lock cylinder.
Insert the wire hook or drill bit into the hole and extract the broken key.
Lubrication Lubricant (e.g., WD-40) Apply lubricant to the lock and wait a few minutes.
Try to insert a new key or the broken key (if protruding) to dislodge the stuck key fragment.
Hammer and Nail Hammer, nail Gently tap the nail against the broken key.
Wiggle the key to try to dislodge it.

Inserting a New Lock

Once the old lock has been removed, the new lock can be installed. Follow these steps to insert a new lock:

  1. Align the lock: Place the new lock on the door and align it with the drilled holes.
  2. Insert the screws: Insert the screws through the holes and tighten them securely using a screwdriver.
  3. Check the fit: Ensure the lock fits snugly in the door and operates smoothly.
  4. Tighten the set screws: If the lock has any set screws, tighten them to secure the cylinder and housing.
  5. Insert the lockset: If the lock is a combination lock, insert the lockset into the door.
  6. Tighten the lockset screws: Use a screwdriver to tighten the screws that hold the lockset in place.
  7. Verify operation:Test the lock to ensure it functions correctly, including unlocking and locking with the key.

Note: If you encounter difficulties inserting the new lock, consult a professional locksmith for assistance.

Aligning and Tightening the New Lock

1. **Align the Lock:** Place the new lock over the drilled-out cylinder, ensuring that the keyway is aligned with the door’s lock mechanism.

2. **Test the Fit:** Insert a key into the lock and turn it. If the key turns smoothly and operates the door latch, the lock is aligned correctly.

3. **Tighten the Screws:** Locate the mounting screws on the lock housing. Using a screwdriver, tighten the screws gradually, evenly distributing the force. Do not overtighten, as this can damage the screws or lock.

4. **Check Alignment:** Once the screws are tightened, re-insert the key and test the operation of the lock. Ensure that the key turns smoothly and fully retracts the latch.

5. **Adjust if Necessary:** If the lock is not operating smoothly, slightly loosen the screws and re-align the lock. Tighten the screws again and test the operation.

6. **Strike Plate Installation:** If the lock requires a strike plate, ensure it is installed securely and aligned with the lock’s latch.

7. **Final Checks:** Verify that the lock operates smoothly, the key fits correctly, and the door latch engages securely.

8. **Tightening Torque Specifications:** The tightening torque for lock screws varies depending on the lock type and manufacturer. Refer to the manufacturer’s instructions or the following table for recommended torque values:

Lock Type Tightening Torque (lb-in)
Mortise Locks 35-45
Cylindrical Locks 20-25
Deadbolts 40-50

Testing the New Lock

Once the lock is installed, it’s crucial to test its functionality to ensure it works correctly. Here’s a detailed step-by-step guide for testing the new lock:

1. Key Insertion:

Insert the key into the lock and check if it fits smoothly. Ensure the key goes in easily and without any resistance.

2. Turning the Lock:

Turn the key both clockwise and counterclockwise to lock and unlock the door. Confirm that the lock turns effortlessly without any sticking or jamming.

3. Cylinder Rotation:

With the door unlocked, turn the key slightly in both directions to test if it allows the cylinder to rotate freely. This verifies the key’s ability to control the cylinder.

4. Door Operation:

Open and close the door several times to check its smooth operation. Make sure the door locks securely when closed and unlocks effortlessly when the key is turned.

5. Key Removal:

Turn the key back to the unlocked position and remove it. The key should come out smoothly without getting stuck or requiring excessive force.

6. Locking Mechanism:

Close the door and attempt to open it without the key. The lock should engage and prevent the door from opening, indicating its effective locking mechanism.

7. Deadbolt Extension:

For locks with a deadbolt, push the deadbolt into the frame. Confirm that it extends and retracts smoothly, ensuring proper deadbolt operation.

8. Strike Plate Alignment:

Check if the strike plate is aligned correctly with the deadbolt or latch. Misalignment can cause difficulties in locking or unlocking the door.

9. Lockset Appearance:

Inspect the appearance of the lockset. The finish should be smooth without any scratches or imperfections. Verify that all components are securely fastened and the overall aesthetics are satisfactory.

Step Description
1 Insert key and check for smooth fit
2 Turn key to lock and unlock door
3 Test cylinder rotation with key
4 Open and close door to check operation
5 Remove key from unlocked position
6 Verify effective locking mechanism
7 Test deadbolt extension and retraction
8 Check strike plate alignment
9 Inspect lockset appearance and components

Safety Precautions

1. Wear Proper Protective Gear

Always wear safety glasses and gloves when drilling out a lock. Metal shavings and sparks can fly off during the process, which can cause eye and hand injuries if not protected.

2. Secure the Lock

Secure the lock in a vise or clamp to prevent it from moving or rotating while drilling. If the lock is loose, it can slip and cause the drill bit to bind, which could break the bit or damage the lock.

3. Choose the Right Drill Bit

Use a drill bit that is the same size or slightly smaller than the diameter of the lock cylinder. A larger drill bit can damage the lock or make it impossible to remove the cylinder.

4. Lubricate the Drill Bit

Lubricate the drill bit with a cutting fluid or oil to reduce friction and prevent overheating. Lubrication also helps to remove metal shavings from the hole as you drill.

5. Drill Slowly and Carefully

Drill slowly and carefully, applying light pressure to the drill bit. If you rush the process, you could break the drill bit or damage the lock.

6. Check Your Progress Regularly

Stop drilling periodically to check your progress. Once you have drilled through the cylinder, the keyhole will become visible.

7. Remove the Cylinder

Once you have drilled through the cylinder, you can remove it by using a key or a special tool called a lock extractor.

8. Replace the Cylinder

Replace the old cylinder with a new one of the same size and type. Make sure the cylinder is properly secured before using the lock.

9. Keep the Lock Lubricated

Regularly lubricate the lock with a graphite-based lubricant to prevent it from sticking or freezing.

10. Additional Safety Tips for Drilling Out Locks

Tip
Use a drill with a variable speed setting to control the speed of the drill bit.
Wear a dust mask to avoid inhaling metal shavings and dust.
Keep the drill bit cool by dipping it in water or using a cutting fluid.
Never attempt to drill out a lock if you are not confident in your abilities.
If you encounter any problems while drilling out the lock, stop drilling and seek professional help.

How to Drill Lock Out

Drilling a lock out is a last resort method of entry when other methods, such as picking or bumping, have failed. It is a destructive method, so it should only be used when there is no other way to open the lock.

Materials

You will need the following materials to drill out a lock:

  • A drill
  • A drill bit that is slightly smaller than the diameter of the lock cylinder
  • A center punch
  • A hammer
  • Safety glasses

Safety Precautions

Before you begin, put on safety glasses. Drilling out a lock can create flying debris, so it is important to protect your eyes.

Steps

  1. Center the drill bit on the lock cylinder.
  2. Hold the drill steady and apply pressure to the trigger.
  3. Drill slowly and carefully, stopping frequently to clear the drill bit of debris.
  4. Once the drill bit has penetrated the lock cylinder, continue drilling until you reach the other side.
  5. Remove the drill bit and insert a center punch into the hole.
  6. Tap the center punch with a hammer to break the lock cylinder.
  7. Remove the broken lock cylinder and insert a new one.

People Also Ask

How do you know if a lock is drilled?

If a lock has been drilled, you will be able to see a hole in the lock cylinder. The hole may be small or large, depending on the size of the drill bit that was used.

Can you drill out a lock without damaging the door?

Yes, it is possible to drill out a lock without damaging the door. However, it is important to be careful and to use the correct size drill bit. If you use a drill bit that is too large, you may damage the door.

Is it illegal to drill out a lock?

In most cases, it is not illegal to drill out a lock. However, there are some exceptions to this rule. For example, it is illegal to drill out a lock if you do not have permission from the owner of the property.